Denim manufacturing process


Best Denim manufacturing process

Jeans are a type of pants that stand out for their comfort and resistance

Jeans or “jeans” are pants that stand out for their durability and comfort. Over the years, these pants have gone through different stages. At first, they were exclusively for workers, especially the Italian Marines, which was the birthplace of clothing. At the first moment, the trousers were made of wool and were white. Later, the blue that everyone knows was added. How are jeans made.

Jeans were later developed by the famous Levi Strauss in the United States, and its brand (Levi’s) continues to this day. He continued to use the hard-wearing canvas of the tent used to make jeans. Later, they used cotton and added a copper coating to certain areas, which were the end of the pocket or the end of the placket (to strengthen the garment), thus creating the denim as we know it today. In the 20th century, jeans began to be used by young Americans.

The second step involves the spinning process (making denim). The denim fibers will be superimposed, separated, washed, and placed all in the same direction. Later, some of these threads were dyed with indigo dye (a natural Indian dye). Third, put the denim thread on the loom, and weave the white thread and the blue thread vertically for weaving. The fabric directly removed from the loom is not used to make jeans, because it has a hard texture, so it will go through various processes to make it comfortable and soft. How jeans are made Once the fabric is ready for use and its properties are correct, jeans manufacturers must measure certain sizes to create patterns of different sizes. They will draw each pattern, then place it on the fabric (stack several pieces of fabric for cutting), and then use the appropriate machine to cut it.

The fourth step is to sew jeans with a machine, connect the two parts of each leg, and join the front, back and waist. Then, front and rear pockets, straps to fix the belt, rivets, buttons, zippers and tags will be added, usually four and usually made of artificial leather.

Then, all the jeans will be washed in an industrial washing machine and checked for defects and cut off the excess thread.

Finally, they will be assigned sizes and corresponding labels, and each pair of jeans will be packed in a bag with the relevant logo. They will be packed in a bag or box, depending on the destination country, because some countries have stricter packaging regulations than others. In this way, they will be ready to be sent to all countries.